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15005 Machine for truck side members

Special production line for the production of punched profiles made of high material thickness (10 mm) and with high resistance. Already in the introduction phase we have special tight pinch-rolls and particular coil introduction. On the high-power press (400 Ton) we have a flexible punching system that allows to change the position of the hole both longitudinally and transversely. The line is equipped with a hole control device. Another peculiarity is represented by the special cut with holes performed by 3D laser which allows punching and cutting in any position after the roll forming with an extremely high degree of precision. As an option it is possible to have the insertion of tapering and stacking systems.

15005 Machine for truck side members

Technical data

500 mm
High resistance
6 - 10 mm
10 t
500 mm
600 mm
15005 Machine for truck side members

Machine configuration

DECOILER 10 T

It is a motorized decoiler (or idle on request) with the capacity of 10 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.

Technical data

Decoiler capacity 10 ton
Shaft diameter (min/max) 470/530 mm
Coil max. ext. Ø 1800 mm
Motorized AC decoiler with inverter 7,5 kW

Hydraulic loading cradle for coils. It is used to load automatically the coil on the decoiler. It has a vertical movement through a hydraulic cylinder and a transversal motion for the transport on the unwinding axis with a gear motor command. This model has a capacity of 10 tons.

MECHANICAL PRESS WITH FLEXIBLE PUNCHING
ROLL FORMING MACHINE PME100/600/16T TYPE SPECIAL

Roll forming line of high quality, productivity and flexibility. It is characterized by the rapid change of cassettes (it is possible to change the product in a few hours) and materials and finishing rigorously controlled to guarantee for the client more production and less maintenance. It could be completed with sheet lubrication plant, strip introducer and independent regulations for each forming station.

Technical data

Roll forming line shaft diameter 100 mm
Roll forming line useful width 600 mm
Roll forming line passages 16
SET OF FORMING ROLLS

It is a set of forming rolls, made of tempered and rectified steel to make the profile requested by the client. The series of rolls is characterized by high precision and durability. Their function is at the heart of the whole plant; for this reason PM follows with particular precision the whole development (the whole process of roll-making is executed internally).

FIX CUTTING PRESS

It is in the final part of the line and carries out the cut to measure of the piece. The handling is through the hydraulic power pack. It includes the die of the final cut, made specifically for the requested profile, in order to have an extremely precise cut without any deformation of the product.

LASER FOR NOTCHING AND FOR HOLES
UNLOADING BENCH 6 M
CONTROL DESK AND ELECTRICAL INSTALLATION

The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.

HYDRAULIC POWER PACK

L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.

Series of wire mesh, infrared photocells and sensors for the protection of the operators. They are installed on the line to avoid any accident that could cause physical damages to the operators

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