The production line for "L" type mobile wall uprights can produce these products of various form and thickness from 0,8 to 1 mm. The line has a decoiler 5 t and a straightener just before the press, which holds the pre-shearing dies that make all the necessary processings before the roll forming. With the following flying shear the processings of the profile are completed and the cut is executed too. The following unloading bench takes out of the line the finished product.
Decoiler capacity: | 5 | t |
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Int. Ø coils: | 500 | mm |
Useful width: | 500 | mm |
Thicknesses: | 0,8 / 1,0 | mm |
Line speed: | 14/15 | m/min |
Installed power: | 45 | kW |
Absorbed power: | 35 | kW |
It is a motorized decoiler (or idle on request) with the capacity of 5 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.
Decoiler capacity | 5 | ton |
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Shaft diameter (min/max) | 470/530 | mm |
Coils maximum external diameter | 1800 | mm |
Motorized AC decoiler with inverter | 4 | kW |
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.
The feeder consist of a racket made of welded structure fixed to the press on which there are two steel shoulders for driving the towing rolls. Inside the welded structure there is the Brushless motor that drives the towing rolls with a couple of pulley with cogged belt (high resistance).
Useful width | 600 | mm |
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Working height | 1000 | mm |
Mechanical punching press for the execution of the requested pre-shearing. Its power varies on the basis of the thickness and the type of sheet to be worked. Complete with electric board and independent control panel (to set work-programmes), hydraulic unit and lubrication plant.
Generally the dies are inserted in the mechanical press. They are made to measure following the request of the client, and are made of the most appropriate material to carry out the pre-shearings. Their function makes them particularly important for the final result, and for this reason that the PM follows the whole development with particular precision.
The roll forming machines PMR type offer great precision in processing, assembly and execution system; it is always possible to insert additional modules to increase the number of available forming stations. These modules are robust (the heads are made completely from steel), simple and fast adjustment and quick change with cassettes, connected on reducer gear.
Roll forming shaft diameter | 60 | mm |
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Roll forming useful width | 500 | mm |
Roll forming passages | 24 | n° |
It is a set of forming rolls, made of tempered and rectified steel to make the profile requested by the client. The series of rolls is characterized by high precision and durability. Their function is at the heart of the whole plant; for this reason PM follows with particular precision the whole development (the whole process of roll-making is executed internally).
It is in the final part of the line and carries out the cut to measure. The movement is through a hydraulic unit. It includes the final cutting die made especially for the requested profile to have an extremely precise shear cut without product deformation.
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.