Best price to quality ratio - delivered
22101A Production machine for vineyard posts
The production line for vineyard poles is a dedicated line for these products, made in two sizes, with measures of 52x32 mm and 52x57 mm.
The line has a decoiler 5 t and in the group made up by the straightener and the following 50 t press holds the die making all the necessary pre-shearings on the strip, which is then sent to the roll forming line for forming.
After the profiling in the following fixed hydraulic cutting press, where we have two interchangeable cutting dies, the cut for the desired measure is carried out and the following unloading bench takes the finished product out of the line.
Technical data
| Decoiler capacity: | 5 t |
|---|---|
| Internal coil diameter: | 500 mm |
| Useful width: | 500 mm |
| Material thickness | 1 / 1,5 mm |
| Line speed (with 2,5 m lengths): | 14 / 15 m/min |
| Material: | Fe, Galvanized, Pre-painted |
It is possible to realize different vineyard poles, depending on the customer's needs. We also make stake and profiles of different sections.
Machine configuration
It is a motorized decoiler (or idle on request) with the capacity of 5 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.
Technical data
| Decoiler capacity | 5 | ton |
|---|---|---|
| Shaft diameter (min/max) | 470/530 | mm |
| Coils maximum external diameter | 1800 | mm |
| Motorized AC decoiler with inverter | 4 | kW |
It is a straightener with a pneumatic feeder added. It is made up of a total of 9 rolls (2 feeders and 7 straighteners). The main function generally is to feed a punching press, to straighten and to take out tensions from the sheet before being punched. This model has a useful width up to 600 mm.
Technical data
| Useful width | 600 | mm |
|---|---|---|
| Working height | 1000 | mm |
Mechanical punching press for the execution of the requested pre-shearing. Its power varies on the basis of the thickness and the type of sheet to be worked. Complete with electric board and independent control panel (to set work-programmes), hydraulic unit and lubrication plant.
Generally the dies are inserted in the mechanical press. They are made to measure following the request of the client, and are made of the most appropriate material to carry out the pre-shearings. Their function makes them particularly important for the final result, and for this reason that the PM follows the whole development with particular precision.
Roll forming line of high quality, productivity and flexibility. It is characterized by the rapid change of cassettes (it is possible to change the product in a few hours) and materials and finishing rigorously controlled to guarantee for the client more production and less maintenance. It could be completed with sheet lubrication plant, strip introducer and independent regulations for each forming station.
Technical data
| Roll forming line shaft diameter | 50 | mm |
|---|---|---|
| Roll forming line useful widt | 500 | mm |
| Roll forming line passages | 24 | n° |
| Material thickness | 0,1 / 1,5 | mm |
It is a set of forming rolls, made of tempered and rectified steel to make the profile required by the customer. The series of rolls is characterized by high precision and durability. Their function is at the heart of the whole plant; for this reason PM follows with particular precision the whole development (the whole process of roll-making is executed internally).
It is in the final part of the line and carries out the cut to measure of the piece. The handling is through the hydraulic power pack. It includes the die of the final cut, made specifically for the requested profile, in order to have an extremely precise cut without any deformation of the product.
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.
Series of wire mesh, infrared photocells and sensors for the protection of the operators. They are installed on the line to avoid any accident that could cause physical damages to the operators