Roll Forming Line for the production of racking shelving, complete with tools for uprights 80-100-120, diagonals 35-15, beam with seat 50-60-80-100, connectors and foot.
Material | Galvanized |
---|---|
Max. material thickness | 1,5 - 2,0 - 2,5 - 3,0 mm |
Decoiler capacity | 5 t |
Length max | 12 mm |
Line speed | ~ 8-9 m/min |
Useful width roll forming line | 700 mm |
Uprights of | 80-100-120 mm |
Installed power | 150 KW |
Absorbed power | 120 KW |
Air consumption | 200 Nl/1 |
Line direction | to be determined |
It is a motorized decoiler (or idle on request) with the capacity of 5 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.
Decoiler capacity | 5 | ton |
---|---|---|
Shaft diameter (min/max) | 470/530 | mm |
Coils maximum external diameter | 1800 | mm |
Motorized AC decoiler with inverter | 4 | kW |
It is a straightener with a pneumatic feeder added. It is made up of a total of 9 rolls (2 feeders and 7 straighteners). The main function generally is to feed a punching press, to straighten and to take out tensions from the sheet before being punched. This model has a useful width up to 600 mm.
Useful width | 600 | mm |
---|---|---|
Working height | 1000 | mm |
Mechanical punching press for the execution of the requested pre-shearing. Its power varies on the basis of the thickness and the type of sheet to be worked. Complete with electric board and independent control panel (to set work-programmes), hydraulic unit and lubrication plant.
It is the die that will carry out the punching and the notching on the sheet. It will be positioned in a mechanical press. This special die is expressly designed and constructed according to the specific requests of the client. On this model and on every type of punching there is an inclusion / exclusion system. All the components, having seen the importance of the punchings / notchings for the final result, are designed and constructed internally.
Shafts diameter 90 mm, useful width 700 mm, passages n ° 20. The roll forming is complete with a set of forming rolls made of tempered and rectified steel to make the profile requested by the client. This set of rolls is characterized by high precision and durability. Their function makes them the heart of the entire plant, and it is precisely for this reason that PM follows their entire development with particular precision (the entire process of creating the rolls is carried out internally).
Roll forming line shaft diameter | 90 | mm |
---|---|---|
Roll forming line useful width | 700 | mm |
Roll forming line passages | 20 | n° |
It is a set of forming rolls, made of tempered and rectified steel to make the profile required by the customer. The series of rolls is characterized by high precision and durability. Their function is at the heart of the whole plant; for this reason PM follows with particular precision the whole development (the whole process of roll-making is executed internally).
It is in the final part of the line and carries out the cut to measure of the piece. The handling is through the hydraulic power pack. It includes the die of the final cut, made specifically for the requested profile, in order to have an extremely precise cut without any deformation of the product.
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.
Series of wire mesh, infrared photocells and sensors for the protection of the operators. They are installed on the line to avoid any accident that could cause physical damages to the operators