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57003 Machine for photovoltaic profile production
Roll forming line for the production of "C" profiles for photovoltaic sector, in various dimensions.
Technical data
| Decoiler capacity: | 3 ton |
|---|---|
| Material: | Fe, pre-painted |
| Thickness: | 1,5 - 2 mm |
| Roll forming line speed: | 14-15 m/min |
Machine configuration
It is a motorized decoiler (or idle on request) with the capacity of 3 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.
Technical data
| Decoiler capacity | 3 | ton |
|---|---|---|
| Shaft diameter (min/max) | 470/530 | mm |
| Coils maximum external diameter | 1800 | mm |
| Motorized AC decoiler with inverter | 4 | kW |
It is a straightener with a pneumatic feeder added. It is made up of a total of 9 rolls (2 feeders and 7 straighteners). The main function generally is to feed a punching press, to straighten and to take out tensions from the sheet before being punched. This model has a useful width up to 600 mm.
Technical data
| Useful width | 600 | mm |
|---|---|---|
| Working height | 1000 | mm |
It is the mechanical punching press complete with dies. These dies are tailor-made based on the customer's requests and are made of the most suitable material to perform the pre-cutting (s). Their function makes them particularly important for the final result, and it is precisely for this reason that PM follows their entire development with particular precision.
Shafts diameter 90 mm, useful width 700 mm, passages n ° 20. The roll forming is complete with a set of forming rolls made of tempered and rectified steel to make the profile requested by the client. This set of rolls is characterized by high precision and durability. Their function makes them the heart of the entire plant, and it is precisely for this reason that PM follows their entire development with particular precision (the entire process of creating the rolls is carried out internally).
Technical data
| Roll forming line shaft diameter | 90 | mm |
|---|---|---|
| Roll forming line useful width | 700 | mm |
| Roll forming line passages | 20 | n° |
It is in the final part of the line and carries out the cut to measure of the piece. The handling is through the hydraulic power pack. It includes the die of the final cut, made specifically for the requested profile, in order to have an extremely precise cut without any deformation of the product.
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.
Series of wire mesh, infrared photocells and sensors for the protection of the operators. They are installed on the line to avoid any accident that could cause physical damages to the operators