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65001G special line for pressed grates
The line is made up from a decoiler at the beginning of the line, which supplies the machine with connecting plates, followed by a feeder which supplies the press the plate that once processed passes to the assembly unit which makes up the grates by joining the plates with the ones that are supplied laterally. A grate extractor conveyor positions them on the grate supporting conveyor. Dimensions of connecting bars: 10x2 to 15x2 mm Dimensions of bearing bars: 20x2 to 50x3 mm
Technical data
| Decoiler capacity: | 2 ton |
|---|---|
| Material: | Fe, Inox |
| Minimum step of lines insertion with splits: | 11,1 mm |
| Grates minimum dimensions: | 250 x 250 mm |
| Grates maximum dimensions (punching side): | 1000 mm |
| Minimum dimensions of plate with splits: | 20x2 mm |
| Maximum dimensions of plate with splits: | 50x3 mm |
| Installed power: | 115 kW |
| Air consumption: | 600 NI/1 |
Machine configuration
It is a motorized decoiler (or idle on request) with the capacity of 2 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.
Technical data
| Decoiler capacity | 2 | ton |
|---|---|---|
| Shaft diameter (min/max) | 470/530 | mm |
| Coils maximum external diameter | 1800 | mm |
| Motorized AC decoiler with inverter | 1,5 | kW |
It is the punching zone which is generally positioned before the roll forming line; it is slower and more economical than a punching press. This system can be fitted out with various punching units (to vary manually), so becoming very flexible and of good precision.
Generally it is in the final part of the line and carries out the cut and the punching to measure of the piece. The movement is through a hydraulic power pack. Includes the final cutting die made especially for the requested profile, in order to have an extremely precise cut without deformation of the product. It is installed in a metal structure which can be regulated vertically, horizontally and transversally.
Decoiler for connecting plate.
Platform for carryng plate guide with the possibility of varying the thickness quickly
Manipulator for the advancement plates in programmable steps.
Simple motorised transport belt. It has to transport the piece from one working zone to another. Made up of a welded metal structure, it is completed with the insertion of rotating belts that transport the piece. The movement is through an electric motor.
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.
Series of wire mesh, infrared photocells and sensors for the protection of the operators. They are installed on the line to avoid any accident that could cause physical damages to the operators