Best price to quality ratio - delivered
72001 Reinforcements line for plastic windows
Automatic line for the production of reinforcement profiles for plastic doors or windows. There is the possibility to insert combinable toolings (rolls) to produce profiles with different widths and heights, besides it is possible to couple other series of rolls (different forms). The roll forming line also has the possibility for rapid change (with cassettes) to make various types of products. As option it is possible to have double decoiler, flying shear, unloader / stacker.
Technical data
| Decoiler capacity: | 2 ton |
|---|---|
| Coils maximum internal diameter: | 500 mm |
| Maximum width: | 500 mm |
| Speed (on 6 meters): | circa 15 m/min |
| Material: | Fe |
| Sheet maximum thickness: | 2 mm |
| Profiles maximum length: | 6 m |
| Installed power: | 14 kW |
| Absorbed power: | 10 kW |
| Air consumption: | 300 NI/1 |
Machine configuration
It is a motorized decoiler (or idle on request) with the capacity of 2 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.
Technical data
| Decoiler capacity | 2 | ton |
|---|---|---|
| Shaft diameter (min/max) | 470/530 | mm |
| Coils maximum external diameter | 1800 | mm |
| Motorized AC decoiler with inverter | 1,5 | kW |
Roll forming line of high quality, productivity and flexibility. It is characterized by the rapid change of cassettes (it is possible to change the product in a few hours) and materials and finishing rigorously controlled to guarantee for the client more production and less maintenance. It could be completed with sheet lubrication plant, strip introducer and independent regulations for each forming station.
Technical Data
| Roll forming shaft diameter | 50 | mm |
|---|---|---|
| Roll forming useful width | 500 | mm |
| Roll forming passages | 12 | n° |
It is a set of forming rolls, made of tempered and rectified steel to make the profile requested by the client. The series of rolls is characterized by high precision and durability. Their function is at the heart of the whole plant; for this reason PM follows with particular precision the whole development (the whole process of roll-making is executed internally).
It is installed in the final part of the line, generally immediately after the roll forming line. It has to regulate the profile in a precise manner and to allow eventual modifications when changing the type of sheet. It is made up of a completely metallic structure on which the straightening rolls are installed.
It is placed in the final part of the line and carries out the cut to measure of the piece. The movement takes place by an electric motor. It includes the final cutting die, created specifically for the required profile, in order to have an extremely precise cut and without deformation of the product. It can have a slow disc or a fast disc, it depends on the type of product to be produced.
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.
Series of wire mesh, infrared photocells and sensors for the protection of the operators. They are installed on the line to avoid any accident that could cause physical damages to the operators