Production line for punched edge protection angle profiles for floors or contour generally. Material: stainless steel, aluminium, brass, etc. It is possible to put toolings (series of rolls) coupled on the roll forming line.
Rapid change with cassettes of roll forming line.
Fix cut, as option flying cut. Possibility of automatic insertion of labels with barcode.
Decoiler capacity: | 2 | t |
---|---|---|
Internal coil diameter: | 500 | mm |
Useful width: | 500 | mm |
Thicknesses: | 0,1 / 2 | mm |
Roll forming speed: | 20 | m/min |
Material: | galvanized - aluminium - brass |
It is a motorized decoiler (or idle on request) with the capacity of 2 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.
Decoiler capacity | 2 | ton |
---|---|---|
Shaft diameter (min/max) | 470/530 | mm |
Coils maximum external diameter | 1800 | mm |
Motorized AC decoiler with inverter | 1,5 | kW |
Composed by a racket made of welded structure fixed to the press where are two steel abutments holding the towing rolls. Inside the welded structure there is the Brushless motor that drives the towing rolls with a couple of pulley with cogged belt (high resistance).
Useful width | 300 | mm |
---|---|---|
Working height | 1000 | mm |
Mechanical punching press for the execution of the requested pre-shearing. Its power varies on the basis of the thickness and the type of sheet to be worked. Complete with electric board and independent control panel (to set work-programmes), hydraulic unit and lubrication plant.
Generally the dies are inserted in the mechanical press. They are made to measure following the request of the client, and are made of the most appropriate material to carry out the pre-shearings. Their function makes them particularly important for the final result, and for this reason that the PM follows the whole development with particular precision.
Roll forming line of high quality, productivity and flexibility. It is characterized by the rapid change of cassettes (it is possible to change the product in a few hours) and materials and finishing rigorously controlled to guarantee for the client more production and less maintenance. It could be completed with sheet lubrication plant, strip introducer and independent regulations for each forming station.
Roll forming line shaft Ø | 50 | mm |
---|---|---|
Useful width roll forming line | 500 | mm |
Passages of roll forming line | 18 | n° |
Material thickness | 0,1 / 1,5 | mm |
It is a set of forming rolls, made of tempered and rectified steel to make the profile requested by the client. The series of rolls is characterized by high precision and durability. Their function is at the heart of the whole plant; for this reason PM follows with particular precision the whole development (the whole process of roll-making is executed internally).
It is in the final part of the line and carries out the cut to measure of the piece. The handling is through the hydraulic power pack. It includes the die of the final cut, made specifically for the requested profile, in order to have an extremely precise cut without any deformation of the product.
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.